Operation CHARM: Car repair manuals for everyone.
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Parts Cleaning, Inspection and Replacement

Important:
^ Use appropriate safety equipment and procedures such as:
- Safety glasses.
- Safety shoes.
- Solvent-proof gloves.
- Keep work area and tools clean.
- Clean transaxle exterior before removing parts.
^ Do not use wipe cloths or rags.
^ Do not use solvents on:
- Rubber seals.
- Plastic/P.T.F.E. thrust washers.
^ Blow out all passages with compressed air.
^ Clean out small passages with fine wire.
^ Handle parts carefully to prevent damage.
^ Lubricate all internal parts with transaxle fluid during assembly.
^ When installing bolts/screws or studs into aluminum, always dip the threads in transaxle fluid.
^ Always use a torque wrench for proper torque.
^ Recondition damaged or stripped aluminum threads with thread inserts.
^ Replace all gaskets and O-ring seals.
- Do not use gasket cement or sealers.
^ Replace plastic/P.T.F.E. and rubber lip seals only when necessary and install using the appropriate seal protector.

Inspect
^ Manual linkage for:
- Wear at pivoting points.
- Bent or broken links and rods.
^ All seals, gaskets, O-rings and mating surfaces for:
- Nicks.
- Cuts.
- Damage.
^ Snap rings for:
- Expansion or compression.
- Proper ring to groove fit.
^ Bearings and thrust surfaces for:
- Wear.
- Scoring.
- Pitting.