Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Installing Replacement Transmission


Installing exchange transmission (S6S 420G)
Drain off gear oil from old transmission.

Catch and dispose of emerging gear oil.

Recycling:
Observe country-specific waste-disposal regulations.

Caution: After 2000 km it is absolutely essential to carry out a breaking-in inspection including an oil change.


Transmission must be filled with Lifetime oil.

Remove transmission.

Convert following components of old transmission to new transmission:
- Release bearing and release lever
- Dowel pin for slave cylinder
- Reversing light switch.
- Retainers for oxygen sensor cable
- Transmission breather cap (in acc. with sticker on transmission)





Convert shift rod joint.
Slide back snap ring (1) and drive out dowel pin (2).





Note: Check damping disk (6) for damage and replace if necessary.