Valvetrain Assembly Overview
Valvetrain Assembly Overview
• Cylinder head for cylinder bank 2 (left) is shown in illustration.
1 Sealing plug
• Install with sealant; sealant
2 Cylinder Head
• Check valve guides, refer to => [ Valve Guides, Checking ] Testing and Inspection
3 Valve stem seal
• Replacing with the cylinder head installed, refer to => [ Valve Stem Seals, Cylinder Head Installed ] Valve Stem Seals, Cylinder Head Installed
• Replacing with the cylinder head removed, refer to => [ Valve Stem Seals, with Cylinder Head Removed ] Valve Stem Seals, With Cylinder Head Removed
4 Valve spring
• Installed location => [ Installed position of valve spring ]
5 Hydraulic adjusting elements
• Checking, refer to => [ Hydraulic Adjusting Elements, Checking ] Testing and Inspection
• Mark the installation position with paint for reinstallation
• Lubricate the running surfaces before installing
6 Valve spring plate
7 Valve keys
8 Roller rocker lever
• Different versions for the intake and exhaust side, do not interchange them
• Check roller for easy movement
• Lubricate the running surfaces before installing
• Clip to the hydraulic adjusting element - 5 - with the clip - 9 -
9 Securing clip
• Different versions for the intake and exhaust side, do not interchange them
• Check for secure seat
10 Intake camshaft
• With 3 camshaft sliders
• Do not disassemble
• Measuring axial play, refer to => [ Camshaft, Measuring Axial Play ] Camshaft, Measuring Axial Play
• Removing and installing, refer to => [ Camshafts ] Service and Repair
• Radial clearance, measuring, refer to => [ Camshaft, Measuring Radial Play ] Camshaft, Measuring Radial Play
• Maximum run-out: 0.04 mm
11 Bolt
• Replace
• Tightening order => [ Camshaft guide frame tightening specifications
and sequence ]
12 Camshaft adjuster actuator
13 Bolt
• 5 Nm
14 O-ring
• Replace
15 Bearing bracket
• With integrated camshaft bearings
• Removing and installing, refer to => [ Camshafts ] Service and Repair
16 Compression ring
17 Compression ring
18 Exhaust camshaft
• Measuring axial play, refer to => [ Camshaft, Measuring Axial Play ] Camshaft, Measuring Axial Play
• Removing and installing, refer to => [ Camshafts ] Service and Repair
• Radial clearance, measuring, refer to => [ Camshaft, Measuring Radial Play ] Camshaft, Measuring Radial Play
• Maximum run-out: 0.04 mm
19 Oil strainer
20 Intake valve
• Do not rework, only lapping is permitted
• Mark installed position for re-installation
• Valve dimensions, refer to => [ Valve Dimensions ] [1][2]Specifications
• Check valve guides, refer to => [ Valve Guides, Checking ] Testing and Inspection
21 Exhaust valve
• Do not rework, only lapping is permitted
• Mark installed position for re-installation
• Valve dimensions, refer to => [ Valve Dimensions ] [1][2]Specifications
• Check valve guides, refer to => [ Valve Guides, Checking ] Testing and Inspection
Camshaft guide frame tightening specifications and sequence
• The illustration shows the guide frame for the left cylinder head.
- Replace the guide frame bolts.
- Tighten the bolts in 3 stages in the sequence - 1 to 21 -:
- Install bolts by hand as far as the stop.
• The guide frame must be in contact with the entire contact surface of the cylinder head.
- Tighten to 8 Nm.
- Tighten an additional 90°.
Installed position of valve spring
• The tight spring coils - arrow - face toward the cylinder head.