Power Take-Off Drive Chain, From 05.06, Removing and Installing

Power Take-Off Drive Chain, from 05.06, Removing and Installing

Special tools, testers and auxiliary items required





^ Old oil collecting and extracting device V.A.G 1782





^ Wrench T40049





^ Securing pin T40071 Locking Pin T40071
^ Drill bit 8 mm dia.

Removing

CAUTION: To continue performing the repair procedure, ensure lock carrier is installed and torque support is tightened. Service and Repair

^ Transmission removed.

- Manual Transmission Remove clutch pressure plate.
- Vehicles with multitronic transmission: Remove damper unit.
- Vehicles with automatic transmission 09L: Remove drive plate.
- Place Used Oil Collecting and Extracting Device V.A.G 1782 under engine and drain engine oil.
- Remove lower timing chain cover.

CAUTION: If necessary, place a washer under the bolt heads, to prevent the chain from being pinched by the bolts.





- Install key T40049 at rear on crankshaft using 2 old bolts for dual-mass flywheel.





- Remove locking bolt - arrow - for "TDC" marking from upper part of oil pan.
- Rotate crankshaft in direction of engine rotation to "TDC".





- Install crankshaft holder T40069 into the hole and tighten it to 20 Nm. If necessary rotate crankshaft very slightly back and forth to completely center holder.





- Mark running direction of power take-off chain with paint.
- Press chain tensioner guide rail in direction of - arrow - and secure chain tensioner using a Locking Pin T40071.
- Remove bolts -3- and balance shaft chain sprocket.
- Remove bolts -1- and -2- and chain tensioner with chain.

Installing





^ Secure crankshaft -1- in "TDC" position using crankshaft holder T40069.





- Mount chain tensioner with chain and balance shaft sprocket.
- To protect against cuts, wrap point and cutting edges of 8 mm dia. drill bit with insulating tape.
- Secure balance shaft using an 8 mm dia. drill bit -2- at "TDC".

^ The slots in the balance shaft sprocket must be at the middle position in relation to the threaded holes of the balance shaft. If necessary, adjust chain by one tooth.

- Tighten chain tensioner bolts.
- Loosely install chain sprocket bolts -1- and -3-.

^ It must still be possible to rotate the chain sprocket on balance shaft and it must not tip.

- Pull out Locking Pin T40071 to release chain tensioner.
- Press against chain tensioner guide rail - arrow - using a screwdriver while tightening chain sprocket bolts -1- and -3-.
- Pull drill -2- out of balance shaft.

The rest of installation is in reverse order of removal, noting the following:

- Install timing chain lower cover.
- Install left and right timing chain covers.
- Install transmission-side crankshaft shaft seal.
- Manual Transmission Install dual mass flywheel.
- Vehicles with multitronic transmission: Install flywheel.
- Vehicles with automatic transmission 09L: Install drive plate.
- Add engine oil and check oil level.

Tightening Specifications