Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Ball Bearing For Input Shaft, Transmission Cover, Bearing Housing and Selector Shaft, Removing and Installing



Ball bearing for input shaft, transmission cover, bearing housing and selector shaft, removing and installing, 02X, 6 Spd. M/T AWD





1 - TORX bolt, 35 Nm
^ 3x
^ Apply locking fluid AMV 185 101 A1 when installing

2 - Guide sleeve
^ With seal
^ Removing and installing

3 - O-ring
^ Always replace

4 - Dished spring
5 - Circlip
^ Note thickness
^ Re-determining thickness

6 - Ball bearing
^ Removing and installing

7 - Circlip
^ Note thickness
^ Re-determining thickness

8 - Locking bolt, 45 Nm
^ 2x
^ Apply locking fluid AMV1 85101 A1 when installing

9 - Dowel sleeve
^ 2x
^ Insert in transmission housing
^ Remove and install with drift 3121

10 - Selector shaft with selector cylinder
^ Removing and installing

11 - O-ring
^ For selector shaft cover
^ Always replace
^ Lubricate with gear oil

12 - Cover for selector shaft
^ With back-up light switch F4
^ Removing and installing

13 - Bolt - 24 Nm
^ 3x
^ Apply locking fluid AMV1 85101 A1 when installing

14 - Back-up light switch F4, 20 Nm
15 - Pin
^ For selector shaft stop
^ Insert in transmission housing
^ Installation position: groove on threaded pin points toward selector shaft cover

16 - Dowel sleeve
^ 2x
^ Insert in bearing housing
^ Remove and install with drift 3121

17 - Transmission cover
^ Servicing

18 - Bolt, 35 Nm plus an additional 90° 1/4 turn
^ 12 x

19 - Bearing housing
^ Removing and installing 3rd to 6th gear
^ Removing and installing input shaft, pinion shaft/hollow shaft, reverse gear wheel and reverse selector gear
^ Servicing

20 - Transmission housing
^ With differential and flange shafts
^ Removing and installing differential
^ Servicing transmission housing

21 - Oil drain plug, 45 Nm
22 - Oil filler plug, 45 Nm