Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Exhaust System, Aligning Free of Stress (Vehicles With Front Wheel Drive)



Exhaust System, Aligning Free Of Stress (Vehicles With Front Wheel Drive)

NOTE: Align exhaust system when cold.







- Remove bolts -1- through -4- and remove crossmember (55 Nm).
- Vehicles without clamping sleeve between center and rear muffler
- Loosen double clamp bolts, item -14-.







- Push exhaust system far enough forward (arrow) so that pre-tension at retaining loop at center muffler -a- = 5 to 9 mm.
- Tighten double clamp bolts uniformly to 40 Nm.
- Align end pipes.
- Vehicles with clamping sleeve between center and rear muffler

NOTE: Only for vehicles with double clamp between center and rear mufflers, the rear muffler must also be aligned.

- Loosen double clamp bolts at front, item -14- and item -23.







- Push front part of exhaust system far enough forward (arrow) so that pre-tension at retaining loop at center muffler -a- = 5 to 9 mm.
- Tighten front double clamp bolts, item -14-, evenly to 40 Nm.







- Push rear part of exhaust system far enough forward (arrow) so that pre-tension at rear retaining loops at rear muffler -a- = 7 to 11 mm.
- Align rear muffler horizontally.
- Tighten rear double clamp bolts, item -23-, evenly to 40 Nm.
- Align end pipes.