Valve Body, Removing and Installing

Valve body, removing and installing - 5 Spd. A/T 01V Front and All Wheel Drive

Removing

- Remove ATF oil pan.





- Remove ATF filter bolts - arrows -
- Pull ATF filter off of valve body.





- Remove circlip - arrow - for wiring harness/harness connector.
- Remove wiring harness/harness connector by pressing inward.





- Remove bolt - arrow - and remove Transmission Vehicle Speed Sensor (VSS) G38 / Transmission Output Speed (RPM) Sensor G195.





- In a transmission with hydraulic control "E18/2", disengage electrical connector to Transmission Input Speed (RPM) Sensor G182 at valve body - arrow - and disconnect connector.





- Loosen valve body bolts - 17 to 1 - in sequence and remove them completely.

CAUTION:
^ Only the designated screws must be removed; bolt - 6 - is only on transmissions with hydraulic control "E17".
^ When removing other bolts, the function of the valve body can be influenced or the valve body splits up.
^ Note the different lengths of the bolts.





- Remove valve body from transmission while guiding wiring connector back.

CAUTION:
Only transmissions with hydraulic control "E17": Do not rest valve body on Transmission Input Speed (RPM) Sensor G182 (on bottom side of valve body - arrow -) - risk of damage.

Installing

Install in reverse order of removal, note the following:

Note:
^ Replace dirty or faulty valve body.





- Position valve body on transmission housing without force while inserting notched disc pins - 1 - into selector slide groove - 2 -.
- Position valve body bolts.

Note:
^ Note different length of bolts.





^ Bolt - 6 - is only present on transmissions with hydraulic control "E17".
^ On a transmission with hydraulic control "E1812", ensure electrical wire to Transmission Input Speed (RPM) Sensor G182 is not pinched between transmission housing and valve body.

- Tighten valve body bolts in 2 stages as follows:





- Replace O-rings for wiring harness/harness connector.





- Connect wiring harness connector - arrow - to transmission housing.

^ Installation position: Retainers - 1 - and - 2 - at collar are horizontal, leveled side - arrow - of connector must be parallel to ATF oil pan sealing surface.





- Position wiring harness connector securing clip - arrow - and ensure it locks securely.





- Tighten bolt - arrow - for Transmission Vehicle Speed Sensor (VSS) G38 / Transmission Output Speed (RPM) Sensor G195.

^ Tightening torque: 10 Nm.





- With a transmission with hydraulic control "E18/2", connect electrical connector to Transmission Input Speed (RPM) Sensor G182.
- Clip electrical harness connector into valve body mount - arrow -.





- Position ATF filter on valve body and tighten - arrows -.

^ Tightening torque: 5 Nm.

- Install ATF oil pan.
- Fill ATF.

Torque specification