Planetary Drive "III"

Planetary drive "III" - 5 Spd. A/T 01V Front and All Wheel Drive





2 - Shaft

^ Check contact surface and brass sleeve of shaft for wear
^ Check splines

3 - Ring gear

^ Check splines of planetary drive, replace planetary drive if splines are damaged

4 - Angle washer
5 - Axial needle bearing
6 - Thrust washer
7 - Planetary carrier "III"

^ Check contact surfaces of shaft for wear
^ Check splines of planetary drive, replace planetary drive if splines are damaged
^ Check axial and radial play of planetary gears





Checking contact surface and brass sleeve of shaft for wear

- Check contact surfaces of brass sleeve - arrow 2 - at inside of shaft and contact surface at outer circumference - arrow 1 - for wear.

^ Contact surfaces must not be heavily scored and/or show blue discoloration.

In case of deep grooves and/or blue color:

- Replace shaft.

If no blue discoloration and only small grooves are detected, proceed as follows:

- Sandpaper (600 grit, oiled) contact surface 1 to 2 times.
- Carefully wipe off with a clean rag and check contact surface.

^ Contact surfaces must now be like new.

If scores cannot be removed in this manner:

- Replace shaft.





Checking contact surfaces of shaft planetary carrier for wear

- Check contact surfaces - arrows - of shaft for wear.

^ Contact surfaces must not be heavily scored and/or show blue discoloration.

In case of deep grooves and/or blue color:

- Replace planetary drive.

If no blue discoloration and only small grooves are detected, proceed as follows:

- Sandpaper (600 grit, oiled) contact surface 1 to 2 times.
- Carefully wipe off with a clean rag and check contact surface.

^ Contact surfaces must now be like new.

If scores cannot be removed in this manner:

- Replace planetary drive.





Checking axial and radial play of planetary gears

- Check axial play of planetary gears - arrow A -.

^ Axial play wear limit: 0.4 mm.

- Check planetary gears for radial play - arrow B -.

^ Planetary gears must not show radial play.

- Check planetary gear axles.

^ Axle peening must be intact.
^ Area around axles must not be blue.

- Replace planetary carrier "III" if necessary.