Clutch "A"

Clutch "A" - 5 Spd. A/T 01V Front and All Wheel Drive





5 - Cylinder "A"

^ Check for scoring from lining discs on inner circumference
^ Check for scoring from lining discs on outer circumference
^ Check contact surface for rectangular ring in cylinder "A" for wear
^ Check splines

10 - Plate spring

^ Replace in case of signs of wear or if dished washer tips are bent

11 - Split retaining ring

^ Replace if deformed

12 - Outer plates

^ Check for wear

13 - Coated plates

^ Check for wear





Check cylinder "A" inner circumference for scoring from lining discs

- Check cylinder "A" at inner circumference for signs of wear caused by coated plates.

^ Coated plates must not get caught in scoring - arrows -.

If scoring - arrows - caused by coated plates are greater than 0.5 mm:

- Replace cylinder "A".





Check cylinder "A" outer circumference for scoring from lining discs

- Check cylinder "A" at outer circumference for signs of wear caused by coated plates.

^ Coated plates must not get caught in scoring - arrows -.

If scoring - arrows - caused by coated plates are greater than 0.5 mm:

- Replace cylinder "A".





Checking contact surface for rectangular ring in cylinder "A" for wear

- Check contact surface - arrow - in cylinder "A" for wear.

^ Contact surface must not be heavily scored and/or show blue discoloration.

In case of deep grooves and/or blue color:

- Replace cylinder "A".
- Check rectangular rings.

If no blue discoloration and only small grooves are detected, proceed as follows:

- Sandpaper (600 grit, oiled) contact surface 1 to 2 times.
- Carefully wipe off with a clean rag and check contact surface.

^ Contact surface must now be like new.

If scores cannot be removed in this manner:

- Replace cylinder "A".





Checking coated and outer plates for wear

Signs of overheating on outer plates point to worn coated plates. Evaluate signs of wear as follows:

A - Spots of discoloration of outer plate caused by overheating in distance of more than 20 mm: Outer and coated plates OK, can be reused.
B - Spots of discoloration of outer plate caused by overheating in distance of less than 20 mm: Outer and coated plates worn, must be replaced.
C - Tarnish blue/brown at outer and/or inner area of outer plate: Outer and coated plates seated and worn, must be replaced.