Lock Carrier, Moving to Service Position
Lock carrier, moving to service position
1 - Bolt (6x)
^ 50 Nm (37 ft lb)
2 - Bolt
^ 50 Nm (37 ft lb)
3 - Bolts (4x)
^ 8 Nm (71 in. lb)
4 - Bolts (2x)
^ 8 Nm (71 in. lb)
5 - Access hole for 3369 support tool
6 - Hole in front end
^ For securing lock carrier in service position
7 - Lock carrier
8 - Weather stripping for hood
9 - Bowden cable for hood
10 - Holes in side panel
Moving to service position
- Remove front bumper
- Remove intake air duct located between lock carrier and air cleaner.
- Remove bolt -2- and install 3369 support tool on left and right-hand sides.
- Remove bolts -1-, -3- and -4- then pull lock carrier forward on 3369 support tool.
Removing power steering pump (all engines)
- Using 3094 hose clamps, pinch off suction and return hoses.
- Place oil catch pan in position.
- Remove hose clamp -1- from suction hose.
- Remove suction hose, press out of retainer and lay to side.
- Remove pressure line -2-.
Removing power steering pump (power steering pump FP-4) m.y. 1997 >
- Remove hose clamp from suction hose -1-.
- Remove suction hose and lay to side.
- Remove expansion hose -2-.
- Remove bolts -1- and socket-head bolt -2-.
- Remove pump.
Installing
Note:
Before installing a new power steering pump, add hydraulic fluid to the suction end and turn the pump by hand until fluid emerges from the discharge end.
- Turn pump by hand until fluid emerges from discharge end.
- Tighten bolts -1- and -2-.
Tightening torque: 20 Nm (15 ft lb)
Installing power steering pump (power steering pump FP-4) m.y. 1997 >
- Install pressure line and tighten banjo bolt -2-.
^ Always replace seals
^ Tightening torque: 50 Nm (37 ft lb)
- Install suction hose -1-.
^ Mark -P- (upper arrow) must align with seam on pump (lower arrow)
- Remove 3094 hose clamps.
- Install pressure line and tighten banjo bolt -2-.
^ Always replace seals
^ Tightening torque: 50 Nm (37 ft lb)
- Install suction hose -1-.
- Tighten socket-head bolts for coolant pump pulley.
Tightening torque: 25 Nm (18 ft lb)
- Install fan at viscous coupling.
Tightening torque: 10 Nm (7 ft lb)
- Install ribbed belt.
CAUTION: Mark the running direction before removing. Reinstalling a used belt in reversed running direction could damage the belt.
^ Make sure that the belt is correctly seated in the pulleys.
Note:
Illustration is shown without the lock carrier installed for greater clarity.
- Top off hydraulic fluid.
- Install bumper.
- Start engine and make sure ribbed belt runs properly.
- Check hydraulic fluid level.
- Bleed steering system.
- Check steering system for leaks.