Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Catalytic Converter: Service and Repair

EXHAUST SYSTEM

Exhaust System:





Legend
1 Exhaust Manifold, Left
2 Exhaust Manifold Gaskets
3 Exhaust Manifold, Right
4 Heated Oxygen Sensors (H02S)
Bank 1
Bank 2
5 Nut
6 Front Exhaust Pipe With Three Way Catalytic Converter (TWC), Right
7 Hanger
8 Double Clamp
9 Retaining Loop
10 Center Silencer
11 Retaining Loop
12 Rear Silencer
13 TWC, Left
14 Bolt
15 Seal
16 Nut
17 Nut
18 Washer
19 Left Front Exhaust Pipe

INSTALLATION
Attachment of TWC

Attachment Of Three Way Catalytic Converter:





Legend
1 Three Way Catalytic Converter (TWC), left
2 Transaxle
3 Bolt
4 Screw and Washer
5 TWC, Right
6 Bolt
7 Washer
8 Spacer
9 Tab
10 Nut
11 Compression Spring
12 Screw and Washer
13 Bolt
14 Bracket
15 Spacer Tube
16 Buffer

Note: During removal and installation procedures, refer to the component location illustration above and component notes below.

Component Notes
Bolt (3)
- Tighten to: 25 Nm (18 ft. lbs.).

Screw and Washer (4)
- 8 x 20 mm.
- Tighten to: 25 Nm (18 ft. lbs.).

Bolt (6)
- 8 x 48 mm.

Nut (10)
- Tighten to: 25 Nm (18 ft. lbs.).

Screw and Washer (12)
- 8 x 40 mm.
- Tighten to: 25 Nm (18 ft. lbs.).

Bolt (13)
- To fasten shield to gear selector mechanism.

Installed Position Of Straps During Assembly:





Arrow points toward front of vehicle.
Distance -A- = 3 mm (1/8 inch).