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Secondary Air Injection (Air) Pump Motor and Relay, Checking



Secondary Air Injection (AIR) pump motor and relay, checking

Note: Component locations

Required special tools and test equipment
- VAG1551 or VAG1552 Scan Tool (ST) with VAG1551/3 adapter cable
- VAG1598/22 test box

Checking

- Start output Diagnostic Test Mode (DTM) for Secondary air injection pump relay -J299-

Indicated on display:

Output Diagnostic Test Mode ->
Secondary Air Injection
PumpRelay-J299

The Secondary air injection pump relay -J299- actuates the Secondary air injection pump motor -V101-. The motor will run for 10 seconds or until the -> button is pressed, which ends the output DTM.

If the secondary air injection pump motor does not run:

- Separate 2-pin connector from secondary air injection pump motor and connect VAG1527B LED voltage tester to harness connector terminals.

LED must blink.

If LED test light lights up.:

- Replace Secondary air injection pump motor -V101-.

If LED test light does not light up but the secondary air injection pump relay clicks:

- Check Secondary air injection pump relay -J299- fuse.

If the fuse is OK:

- Remove secondary air injection pump relay from relay panel.

CAUTION!
Before working on the electrical system:
- Determine the correct coding for the anti-theft radio.
- Disconnect the battery Ground (GND) strap.


- Check relay voltage supply (terminal 30) according to wiring diagram.

- If voltage is present replace Secondary air injection pump relay -J299-.

If the LED does not light up and the secondary air injection pump relay does not click:

- Switch ignition off.






- Connect VAG1598/22 test box to ECM harness connector. Connecting VAG 1598/22 Test Box

- Connect multimeter US1119 (Fluke 83 or equivalent) to check for open circuit between test box socket 30 and terminal 6 in relay panel.

Specified value: max. 1.5 ohms

If no malfunction is indicated:

- Replace Motronic ECM -J220-.

- Perform adaptation of throttle valve control module to ECM.

- Check readiness code. Audi Drive Cycle/Readiness Code