Fig. 15 Allocation of Circlips

Fig. 15 Allocation of circlips






Circlips for synchronizer hubs, needle bearings and individual gears should be determined according to 5 Determining Thickness of Circlip.

Circlip -1- secures the 1st and 2nd gear - synchronizer hub

- Identification: color blue
- Circlip Thickness (mm)

- 1.90 1.96 2.02
- 1.93 1.99

Circlip -2- secures the needle bearing/ - 2nd gear
- Thickness: 2.00 mm (0.078 inch).
- Identification: color blue
- Circlip Thickness (mm)

- 1.90 1.98 2.06
- 1.94 2.02

Circlip 3- secures the 3rd gear
- Circlip Thickness (mm)

- 1.86 1.94
- 1.90 1.98

Circlip -4- secures the 4th gear.
- Circlip Thickness

- 1.86 1.94
- 1.90 1.98

Circlip -5- secures the needle bearing/ 5th gear
- Thickness 2.00 mm (0.078 inch)
- Identification: color brown

Circlip -6- secures the synchronizer hub for 5th and reverse gear
- Identification: color blue
- Circlip Thickness (mm)

- 1.90 1.96 2.02
- 1.93 1.99 2.05

Circlip -7- secures needle bearing for reverse gear
- Thickness 2.50 mm (0.098 inch)