Operation CHARM: Car repair manuals for everyone.
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5TH Gear (5-Speed)









1 - 1st inner race/input shaft ball bearing

2 - 5th gear needle bearing

3 - Inner race of 5th gear

4 - 5th gear

5 - Split pin
^ Solid Pin

6 - Driver
^ Replace together with shift rod for 5th and 6th gear
^ Pulling off
^ Pulling on

7 - 5th and 6th gear shift fork
^ 6th gear where applicable
^ Can be replaced individually

8 - Shift rod for 5th and 6th gear
^ 6th gear where applicable

9 - Operating sleeve, synchronizer ring, synchronizer hub for 5th and 6th gear
^ 6th gear where applicable

10 - Circlip
^ Calculating

11 - 5th gear
^ Pressing on

12 - 6th gear
^ Where applicable
^ Pulling off together with synchronizer hub and 5th gear inner race

13 - 6th gear needle bearing
^ Where applicable

14 - Thrust washer for 6th gear needle bearing
^ Where applicable
^ Installation position: recess faces circlip, smooth contact surface faces needle bearing

15 - Circlip

16 - Roller bearing inner race
^ Remove by hand

17 - Shim
^ Calculating

18 - Spacer sleeve
^ Length 39.6 mm (1.560 in.)

19 - 6th gear
^ Where applicable
^ Remove bearing plate first